Kaizen Event Work Breakdown (PlantUML WBS)
A five-day kaizen event broken down day by day, from charter and baseline through to the 30-60-90 day sustain plan.
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@startwbs
* Kaizen event - packing cell OEE from 61 to 78 percent
** Week minus 2 - prepare
*** Charter signed by the value stream manager
*** Baseline - 3 weeks of downtime reason codes
*** Team of 7 - four operators, engineer, planner, facilitator
** Day 1 - see
*** Time study of 30 cycles per station
*** Spaghetti map of the packer walk path
*** Waste walk against the eight wastes
** Day 2 - analyse
*** Pareto of downtime - film splice 41 percent, jams 22 percent
*** Five whys on the film splice stop
** Day 3 - improve
*** Automatic splice unit trial on the day shift
*** Point-of-use film trolley at the packer
*** 5S of the changeover tool board
** Day 4 - standardise
*** Standard work sheets issued to both shifts
*** Centreline settings sheet updated and laminated
** Day 5 - sustain
*** 30-60-90 day action list with named owners
*** OEE plotted daily on the cell board
*** Report out to the steering group
@endwbs