On-Time In-Full Miss (Fishbone)
Why OTIF fell to 88 percent against a 96 percent target, grouped along the plan-source-make-deliver chain rather than the classic six Ms.
Make it your own.
title "Why did on-time in-full fall to 88 percent?"
problem "OTIF 88 percent against a 96 percent target"
category "Demand"
cause "Forecast bias of plus 12 percent on promotional lines"
cause "Orders accepted after the daily cut-off"
category "Supply"
cause "Single-sourced closure with a 9 week lead time"
cause "Supplier ships full pallets only"
category "Plan"
cause "Frozen period of 1 week is shorter than the changeover cycle"
cause "Safety stock set on 12 month old variability"
category "Make"
cause "Line 3 OEE 61 percent with a 47 minute changeover"
cause "Quality holds released only once a day"
category "Deliver"
cause "Carrier collection window missed twice a week"
cause "Pick face replenishment starves pickers at peak"