Wind Turbine Gearbox FMEA (Graphviz)
Causes, failure modes, effects and detection controls for a wind turbine gearbox with risk priority numbers on the cause links.
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digraph gearbox_fmea {
rankdir=LR;
graph [fontname="Inter", labelloc="t", label="FMEA - wind turbine gearbox (risk priority number on each link)"];
node [fontname="Inter", shape=box, style="rounded,filled", fillcolor="#f1f5f9"];
edge [fontname="Inter", fontsize=10];
cause1 [label="Water ingress via\nthe breather", fillcolor="#fee2e2"];
cause2 [label="Lubricant starvation at\nlow rotor speed", fillcolor="#fee2e2"];
cause3 [label="Misalignment after a\nmain bearing change", fillcolor="#fee2e2"];
mode1 [label="Micropitting on the\nintermediate stage"];
mode2 [label="White etching cracks in\nthe planet bearing"];
mode3 [label="Tooth flank scuffing"];
effect1 [label="Vibration alarm,\nderate to 60 percent"];
effect2 [label="Unplanned gearbox exchange\n380k and 9 days lost", fillcolor="#fecaca"];
effect3 [label="Fleet-wide inspection\ncampaign"];
detect1 [label="Online oil particle counter\n(detection 3)", shape=note, fillcolor="#dcfce7"];
detect2 [label="Vibration spectrum trend\n(detection 4)", shape=note, fillcolor="#dcfce7"];
detect3 [label="Borescope every 6 months\n(detection 6)", shape=note, fillcolor="#dcfce7"];
cause1 -> mode2 [label="RPN 336"];
cause2 -> mode1 [label="RPN 210"];
cause2 -> mode3 [label="RPN 180"];
cause3 -> mode3 [label="RPN 252"];
mode1 -> effect1;
mode2 -> effect2;
mode3 -> effect1;
effect2 -> effect3;
detect1 -> mode2 [style=dashed, dir=back];
detect2 -> mode1 [style=dashed, dir=back];
detect3 -> mode3 [style=dashed, dir=back];
}